Managing & Improving Electronic Products Reliability Across the Entire Lifecycle – From Prototype into Volume Manufacture
Set up and manage World Class Electronic Reliability Improvement Programmes to drive Failure Rate Reduction
Overview
What could an unreliable product really cost your company?
Markets are demanding cheaper, more reliable electronic products and systems and many manufacturers find that traditional, established procedures and processes. Yet in today’s market-driven climate you need, even more, to review procedures, examine options and pursue cost-effective solutions that will allow you to stay competitive and profitable, and increase your market credibility.
- Understand how to develop Unique and Effective Low Cost Accelerated Stress Test programmes Predict Reliability from Accelerated Testing.
- Understand how to focus on Early Life Reliability Testing and Improvement to drive Customer Satisfaction improvement.
- Realizing the need to develop unique Reliability Test programmes as opposed to following old ineffective Military Standards for Reliability Testing.
Designed For
- Reliability engineers.
- Test engineers.
- NPI engineer/ Manager (Product)
- R&D engineers.
- Research Team.
- Electronic and electro mechanical designers / manufacturers
- Quality Assurance/Quality Lab/Departments.
- Design Team.
- Manufacturing
- Design reliability section.
- Electronic Team.
- Testing companies provides reliability testing.
- Anyone who is doing reliability testing at design stage.
- Contract manufacturers - There remains a need to understand reliability to add value to the service being provided to the client. This knowledge would be a big advantage for doing in-house. By in-house mean, they benefit from being able to analyse their test data themselves. Analysis of test data and being able to discuss results in more professional manner
You will Learn
- Understand how to develop Unique and Effective Low Cost Accelerated Stress Test programmes.
- Predict Reliability from Accelerated Testing.
- Understand how to focus on Early Life Reliability Testing and Improvement to drive Customer Satisfaction improvement.
- Realizing the need to develop unique Reliability Test programmes as opposed to following old ineffective Military Standards for Reliability Testing.
- How to set up a World Class Reliability Test approach to suit all product types.
- Changing company culture from Retrospective to Predictive.
- Giving engineers and management the ability to control and predict Process Reliability.
- Learn how to improve and manage Design Quality.
Outline
Session 1
- Understanding Basic Reliability
- Understanding MTTF and effect on Product Level Fail Rates
- Accelerated Stress Testing and effect of Activation Energy
- Understand Accelerated Testing to set up Predictive Testing Models for all products at RD stage
- Semiconductor Defect Types Review
- Brainstorming session to define most effective Sequential Stress Test programme for packaged device reliability evaluation
- Statistics involved in Reliability Estimation and Decision Making
- Evaluating the effectiveness of different stress test types with the Hughes Test Strength Equation
- Relationship of Manufacturing Yield with Early Life Failure Rate
- Life Test Planning
- Understanding the Statistics and Probability of Failure to define optimum Reliability test Sample Sizes
- Relationship of Manufacturing Yield with Early Life Failure Rate
- Electronic Sub-Assy Reliability Stress Testing
- The benefits of Sequential Reliability Stress Testing and how gradual cumulative stress testing finds more ‘real’ defects
- Developing a packaged semiconductor Sequential Reliability Stress Test Approach
- Setting up strong Design Quality Test Programme and using Design Maturity Measurement to measure Design Capability
- Review of Reliability Solutions Test Plan for Workshop product example plus how the various tools are best applied to define sample sizes for testing, accelerated test plan, Test Strength modelling for Early Life Test approach, etc.
Instructor
- Extensive experience of working in the demanding fast moving electronics market of China over a period of 20 years and understands very well how chinese companies need fast and strong solutions, this is what Reliability Solutions has provided to a wide range of companies manufacturing in China. His energetic and strong approach has helped many companies greatly improve their Reliability and reduce Field Failure service costs significantly in very short and aggressive time frames'.
- High Volume companies he has consulted with include TPV, Atmel, Amtran, LtreOn, Hua-Wei, Emerson, TCL,etc.
Online – Virtual instructor-led
ENERGY1 ASIA Virtual instructor-led Training (ONLINE)
Due to the recent developments with COVID-19 we have, for the health and safety of our speakers and attendees, our selected multi-day courses will be delivered live online led by experience practitioners. This will enable you to experience a similar engagement experience to our successful traditional classroom setting which includes exercises, answering your question and provide feedback – all without having to travel anywhere!