Electronics Reliability

Overview

Achieving World Class Reliability is NOT just about testing and fixing issues found to drive Reliability Growth. In today’s complex electronic products it takes much more than this.

It is NOT simply following standards to test in RD to focus only on Design Robustness as this means too much risk in prediction confidence, only deals with the ‘intrinsic’ failure period and rarely has sufficient test Strength to stimulate failures.

It IS all about using information from a wide range of tests, assessments and measurements which all contribute towards understanding if product is of World Class Reliability level in ADVANCE of mass production
Today, the Reliability engineers must look much wider for data to support their prediction methodology and increase confidence in prediction

Over the last 30 years from working with hundreds of electronic manufacturers, Reliability Solutions have developed effective and quite unique models to drive Reliability Improvement in a very pragmatic manner.

This ranges from unique Early Life and Long Life Test programmes to methods of predicting Warranty failure rates from production process performance measurements and controlling introduction of new products into manufacture with Design Maturity measurements and NPI scoring models which relate directly to future field performance.

Ask yourself the following questions

  • Do you spend too much money on product Inspection?
  • Are your customers complaining about the number of your products, which Fail under Warranty?
  • Are you confident in your employee ability to Control and Measure Reliability?
  • Is your Cost of Quality affecting your overall Profit Margin?
  • Do you lack confidence in the Design Quality of your New Product?
  • Do you struggle to achieve high confidence at New Product Introduction Stage?
If the answer to any of these Questions were YES, you would benefit from the specialist consultancy services of Reliability Solutions.

Approach

We follow a well organised and proven method to take your company from its present position to one of World Class Reliability.

Stage 1 – Provide the required education with Reliability Solutions 1.5 day intensive training

Stage 2 – Evaluate the company approach to Reliability Improvement and the GAP’s that Exist

Stage 3 – Set up Improvement Projects based on Detailed GAP analysis

Stage 4 – Define the measurable KPI’s to be applied in each project

Stage 5 – Develop the project roadmap with appropriate time lines

Stage 6 – Set up new company measurements to clearly monitor
effect mprovements with focus on clear and simple management reporting methodology

Stage 7 – Roll out the programme with client’s engineers working in teams with project progress managed at a distance by Reliability Solutions

What areas do we focus on to get MAXIMUM improvement in SHORTEST time ?

CASE STUDIES

VESTEL TURKEY

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SMART TECHNOLOGY CANADA

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PERPETUUM UK

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